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HY-TTC 508 32-bit High Performance Safety Controller

HY-TTC 508

HY-TTC 508 is a high-end electronic control solution for the off-highway industry. The core of the controller is the powerful TMS570 CPU designed for use in demanding safety-critical automotive and transportation applications. The HY-TTC 508 fulfills safety requirements up to SIL 2 (IEC 61508), PL d (EN ISO 13849), AgPL d (ISO 25119) and ASIL C (ISO 26262).

The HY-TTC 508 is part of a complete and compatible product family and is protected by a compact, automotive-style housing suited to mobile applications.

Features

All I/Os and interfaces mentioned below are protected against short circuit to GND and BAT+.

CPU Core

  • 32-Bit TI TMS570, ARM cortex-R4F based
  • Dual-core lockstep CPU and memory protection for safety-relevant applications
  • 180 MHz, 298 DMIPS, Floating-Point Unit
  • 3 MB int. Flash, 256 kB int. RAM
  • 16 MB ext. Flash, 2 MB ext. RAM, 64 kB ext. EEPROM
  • Safety Companion CPU

Interfaces

  • 2 x CAN 50 kbit/s up to 1 Mbit/s
  • 1 x CAN ISOBUS
  • 3 x CAN bus termination configurable via connector pins
  • 1 x 100BASE-T1 BroadR-Reach®
  • 1 x Real-Time Clock

Outputs

  • 10 x PWM OUT or digital OUT, up to 4 A, high side, with high side current measurement
  • 8 x digital OUT up to 4 A, high side, overload and open load detection, current sense alternative use as LED control OUT or analog IN 12-bit, 0 - 32 V with configurable pull-up/down
  • 8 x digital OUT up to 4 A, low side, current sense, overload and open load detection, alternative use as analog IN 12-bit, 0 - 32 V
  • Wiring option to use up to 8 of the digital OUT, high side and 8 digital OUT, low side, as full H-bridge for motor control

Multi-purpose I/Os

6 x configurable as

  • PVG OUT, 10 - 90% of BAT+ or
  • voltage OUT, 0 - 100% of BAT+ or
  • digital OUT up to 4 A high side or
  • LED control OUT or
  • analog IN 12 bit, 0 - 32 V

Inputs

  • 8 x analog IN 12 bit, 0 - 5 V, 0 - 25 mA, 0 - 100 kOhm
  • 8 x analog IN 12 bit, 0 - 5 V, 0 - 10 V, 0 - 25 mA
  • 8 x analog IN 12 bit, 0 - 5 V, 0 - 32 V, 0 - 25 mA
  • 6 x digital timer IN (0.1 Hz - 20 kHz), encoder supporting digital voltage sensors with configurable pull-up/down, digital (7/14 mA) current loop speed-sensor alternative use as analog IN 12bit, 0 - 32 V
  • 6 x digital timer IN (0.1 Hz - 20 kHz), encoder supporting digital voltage sensors with configurable pull-up/down, alternative use as analog IN 12bit, 0 - 32 V
  • 8 x digital timer IN (0.1 Hz - 10 kHz) with pull-up
  • K15 and wake up

Sensor supply

  • 1 x sensor supply, 5 V, max. 500 mA

Software

  • C-Programming environment

All I/Os and interfaces are protected against short circuit to GND and BAT+ and can be configured by software.
Board temperature, sensor supply and supply voltage are monitored by software.
Inputs and Outputs can also be used as digital Input.
Two independent shut-off groups for PWM output stages.
Details to the standards can be found in the System-Manual.

Specifications

Parameter
ECU Dimensions231.3 x 204.9 x 38.8 mm
Dimensions for Minimum Connector Release Clearance315.3 x 204.9 x 38.8 mm
Weight1200 g
Connector154 pins
Operating Temperature-40 to +85 °C
Operating Altitude0 to 4000 m
Supply Voltage8 to 32 V
Peak Supply Voltage45 Vmax
Supply Current at 12/24V without load400/200 mAmax
Standby Current<1 mA
Total Load Current40 Amax

 

Standards
Functional SafetyIEC 61508 SIL2
EN ISO 13849 PL d
ISO 25119 AgPL d *
ISO 26262 ASIL C *
CE-Mark2014/30/EU
2006/42/EC
E- MarkECE-R10 Rev.4
EMCEN 13309
ISO 14982
CISPR 25
EN 61000-6-2/-4
ESDISO 10605
ElectricalISO 16750-2
ISO 7637-2,-3
Ingress ProtectionEN 60529 IP67
ISO 20653 IP6k9k
ClimaticISO 16750-4
EN 50581
MechanicalISO 16750-3

* available for C-Programming environment only.

 

Housing and Connector

  • Aluminum die-cast housing
  • 154-pin connector

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HY-TTC 508-CP-2.3M-019M-10-S2PD-000

Control Unit C Programming

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